M A C H I Q S O F T W A R E

Loading

APM is a Swiss-Army Knife for Plant Maintenance

We transform data from the Shop Floor into insights for the top floor

MachIQ APM is an intuitive, cloud-based plant maintenance software for process manufacturers. APM enables our customers to minimize downtime and reduce the cost of maintenance and repairs.

PERFORMANCE ANALYTICS

DOCUMENTATION MANAGEMENT

SPARE PARTS INVENTORY & PURCHASING

FIELD SERVICE

PREVENTIVE MAINTENANCE

COMPLIANCE SUPPORT & FULL MACHINE HISTORY

IOT & PREDICTIVE MAINTENANCE

WORKFORCE PLANNING

What manufacturers really want - Peace of Mind

Consolidate your digital factory into one system

APM is one half of our solution base and plugs seamlessly into our other main product – Seva.

  • Connect to the ‘service portals’ of top machinery brands for digital services
  • Synchronize parts lists, price & availability information for easy purchasing.
  • Get updated documentation, drawings, user manuals, certificates & training videos.
  • Receive support via video calls from machinery suppliers for remote diagnosis and repair advice.
  • Consume remote monitoring and predictive analytics services.
  • Receive alerts and maintenance advice without the hassle of logging into different supplier portals.

Demonstrable ROI in under 12 months

+15%

HIGHER OEEE

Improvement in maintenance performance (MTTR & MTBF)

+10%

LEANER PARTS INVENTORY

Improvement in spare parts inventory stock turn

+25%

EFFICIENT MRO PURCHASING

Lower spare parts order process costs (up to €30 per purchase order)

+35%

SIMPLIFIED COMPLIANCE

Reduction in duration of audits on maintenance’s compliance to standards.

The challenges that we solve for plant managers and owners

Lack of Trained & Experienced Technicians

“Very few good technicians want to work in maintenance these days.

It is difficult to make sure that our technicians have the knowledge to diagnose and solve the different kinds of problems we get with our machines.”

CEO of a leading European meat processor

High Cost of Machine Breakdowns

 “When our critical machines fail, sometimes, it can take days for them to be repaired. Often, we are just waiting for information.”

Head of Maintenance at a Top 5 German dairy

Inefficient Spare Part Inventories

“We do not master our inventory – we have too many items but at the same time, we never find the parts that we need when we need to perform a maintenance job.

Head of Maintenance at a Swiss chocolatier

Painful Audits

 “I am always stressed about audits. We follow all the rules of course but with our current tools, it is a lot of effort to find the paper work to prove to the auditors that we have complied.

Owner of a Dutch vegan foods company

High Purchasing Costs

“We are not disciplined with our purchasing – the process cost of the purchase is sometimes more expensive than the item we are purchasing! And what’s worse, we rarely get a good price for the parts because of this.”

Purchaser at a Top 5 German dairy

We are the solution for a post COVID-19 world

Maintenance technicians can avoid unnecessary human interaction as all equipment documentation can be accessed on a tablet.

Plant managers can access real-time alerts and up-to-date plant analytics while working from home.

Maintenance managers can offer fast troubleshooting and response to operator generated alerts from distance.

Maintenance technicians can reduce their onsite presence to a strictly “as needed” basis with our Kanban-based scheduling & planning.

As APM is not license-based, access and contribution is open to all users, relying on administrator-set permissions.

Key features and product screenshots

Kanban - Creation of work orders with one click

  • Overview of all maintenance activities
  • Scheduling of work orders per drag & drop
  • Completion of work orders per drag & drop

All-in-one view of your equipment

  • Documentation (technical data sheets, maintenance plans, certificates, etc.)
  • Spare parts catalogue
  • Performance Statistics
  • History of failures and interventions

Advanced Spare Parts Inventory Analytics

  • Cost center management
  • Spare parts management
  • Cross-location optimization
  • Order parts internally (stock) or from your suppliers
  • Interface to your ERP system

Advanced Asset Performance Analytics

  • Real-time feedback and visualization of sensor, counter and IoT data
  • Data analysis
  • Automated warning system
  • Predictive maintenance

Watch this short video for more about APM